UNDERCUTTING MACHINE FOR MICANITE INSULATION OF FLAT COMMUTATORS UMC300F (ACM75) |
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| UMC300 is
destined for the undercutting of the micanite insulation
between the commutator bars of starters and other DC
electric motors. It is especially suitable for processing
of new or rebuilding of old car starter armatures. The machine is equipped with highly reliable indexing mecanism with photo-electric sensor and step-motor drive, ensuring automatic determination of the commutator bar number and perfect alignment of mica segment with the tool. Automatic detection and ignoring of fault signals. A pneumo-mechanical sensoring mecanism is provided, ensuring the automatic maintaining of the pre-set depth of cutting, irrespective of the flat commutator level variations. Capacity: 90pcs/hr for 23 bars |
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| No | Parameter |
Value |
| 1 | Workpiece | Commutator of DC electric motor armatures |
| Maximum length of armature shaft, mm | 300 | |
| Maximum diameter of armature body, mm | 74 | |
| Maximum diameter of commutator, mm | 70 | |
| Minimum diameter of commutator, mm | 40 | |
| Minimum inner diameter of commutator, mm | 14 | |
| 2 | Spindle unit | |
| Speed of rotation, RPM | 6000 ... 15000 | |
| AC drive motor power, kW | 0.37 | |
| 3 | Milling tool | Ø12.7 x
Ø4.76 x 1.1 mm Ø8 x Ø2.5 x 1.1 mm or Ø8.4 x Ø3.175 x 1.6 mm carbide slitting saw |
| 4 | Feed unit | Pneumohydraulic actuator |
| Total stroke of the slide, mm | 50 | |
| Maximum working stroke, mm | 40 | |
| Feed rate range, m/min | 0.014...5 | |
| 5 | Cutting depth setting-up mechanism | Pneumatically counter-balanced cradle with feeler and brake |
| Maximum vertical travel of the spindle, mm | 22 | |
| Depth adjusting screw dial reading, mm | 0.1 | |
| 6 | Armature indexing mechanism | Step
motor with toothed belt drive |
| Step motor type | KML062F07 WARNER ELECTRIC | |
| Motor resolution, steps/rev | 2000 | |
| Belt drive ratio | 4.5:1 | |
| 7 | Tailstock quill drive | Pneumatic |
| Quill stroke, mm | 42 | |
| Thrust, N | 2200 | |
| 8 | Air pressure supply, bar | 5 |
| 9 | Power supply | on request |
| 10 | Overall dimensions: | |
| Length, mm | 700 | |
| Width, mm | 665 | |
| Height, mm | 1360 | |
| 11 | Weight, kg | 350 |
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