UNDERCUTTING
MACHINE FOR MICANITE INSULATION OF COMMUTATORS UMC560
(ACM48)
|
| UMC560 is
destined for the undercutting of the micanite insulation
between the commutator bars of starters and other DC
electric motors. It is especially suitable for processing
of new or rebuilding of old car starter armatures. The machine is equipped with
highly reliable indexing mecanism with photo-electric
sensor and step-motor drive, ensuring automatic
determination of the commutator bar number and perfect
alignment of mica segment with the tool. Automatic
detection and ignoring of fault signals. A
pneumo-mechanical sensoring mecanism is provided,
ensuring the automatic maintaining of the pre-set depth
of cutting, irrespective of the commutator O.D.
variations.
Capacity: 90pcs/hr for
23 bars, ø 38 commutator
|
|
|
| No |
Parameter
|
Value |
| 1 |
Workpiece |
Commutator
of DC electric motor armatures |
| Maximum length of
armature shaft, mm |
500 |
| Maximum diameter of
armature body, mm |
96 |
| Maximum working stroke,
mm |
50 |
| Maximum diameter of
commutator, mm |
60 |
| Minimum diameter of
commutator, mm |
38, 26 |
Note:
Commutators with diameter under Ø38 are machined using
collet chuck with reduced outside diameter. |
| 2 |
Spindle
unit |
| Speed of rotation, RPM |
6000 ...
15000 |
| AC drive motor power,
kW |
0.37 |
| 3 |
Milling tool |
Ø12.7 x
Ø4.76 x 1.1 mm
or Ø8 x Ø2.5 x 1.1 mm
carbide slitting saw |
| 4 |
Feed unit |
Pneumohydraulic
actuator |
| Total stroke of the
slide, mm |
90 |
| Maximum working stroke,
mm |
50 |
| Feed rate range, m/min |
0.014...5 |
| 5 |
Cutting depth
setting-up mechanism |
Pneumatically
counter-balanced
cradle with feeler
and brake |
| Maximum vertical travel
of the spindle, mm |
22 |
| Maximum adjustable
depth of cutting, mm |
2 |
| Depth adjusting screw
dial reading, mm |
0.1 |
| 6 |
Armature indexing
mechanism |
Step
motor with
toothed belt drive |
| Step motor type |
KML062F07
WARNER ELECTRIC |
| Motor resolution,
steps/rev |
2000 |
| Belt drive ratio |
4.5:1 |
| 7 |
Tailstock quill drive |
Pneumatic |
| Quill stroke, mm |
42 |
| Thrust, N |
3000 |
| 8 |
Air pressure supply,
bar |
6 |
| 9 |
Power supply |
on
request |
| 10 |
Workpiece axis height
above floor, mm |
1000 |
| 11 |
Overall
dimensions: |
| Length, mm |
1275 |
| Width, mm |
960 |
| Height, mm |
1400 |
| 12 |
Weight, kg |
500 |